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TRX302 View Drop Down
Callahan's Auto Mag
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRX302 Quote  Post ReplyReply Direct Link To This Post Posted: 23 Apr 2012 at 11:42am
You guys with the surface grinders, harrumph.

Every time I find one in my price range, it's either in New York of California, and shipping is the deal-breaker. I found recently in an adjacent state, but adding up the numbers didn't work out there, either. $175 or so in gas, $75-$150 for a wrecker to load it, the same to get it unloaded at home. Arrgh.

Of course, if I hadn't blown so much money on shiny collectible Auto Mag bits, I might have been able to afford it...


Sometimes just bringing a problem up for discussion stimulates the problem-solving process. I think the new "Plan A" might be:

a) drill and ream the ID
b) gnaw the rough outline of the ring with the mill
c) make a pair of hardened steel buttons to bolt through the ring
d) finish the OD with files

That's basically how some of the 1911 beavertail fixtures work. To reshape the back of the frame to match the radius of the beavertail, you attach a hardened button to each side of the frame and file it to shape; the file slides over the hardened buttons.

I'd have to knock the teeth off one side of a triangular file to reach in the corners without digging into the top of the frame, the rest would be just ordinary filing. I could probably do it in a couple of hours, and all it would cost is a bit of O-1 or 6820 and a file.

"I love it when a plan comes together!"
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Post Options Post Options   Thanks (0) Thanks(0)   Quote omie01 Quote  Post ReplyReply Direct Link To This Post Posted: 23 Apr 2012 at 1:34pm
So are you going to try to build an AutoMag? I have a few people REALLY interested in starting to try to revive these guns.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRX302 Quote  Post ReplyReply Direct Link To This Post Posted: 23 Apr 2012 at 3:32pm
That's the plan. Frame, bolt, cocking piece, barrel, and receiver. I already bought most of the small pieces from Walter Sanford's site or "Brian's Surplus" off Gunbroker. That's $1400 in an ordinary sandwich bag laying on my desk, by the way... between that and what I've put out for tooling upgrades so far, I could simply have bought one through Gunbroker and warned my friendly FFL to expect an incoming arrival, and not to leave any drool marks on it.

I'll be documenting my progress from time to time, but like I said in the first post, I expect it to take a while.

This is entirely a hobby project. Since I'm working within the limits of the equipment in my garage and the entire cost is coming out of my hobby/entertainment budget (so far, overspent out to 2019 or so...), I'll be doing many things in a tedious and roundabout fashion instead of the way a proper production shop would approach each operation.

---

Since someone is bound to ask, yes it's legal to build a gun, as long as it's not something that's prohibited by Federal or local law. The details are available at atf.gov. My state has no restrictions on building.

---

Again, this is a hobby project, like "why are you making all that fiberglass mess to build a boat? Why don't you just rent one down at the lake?" Except guns are way cheaper than boats, of course.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote curmudgeon Quote  Post ReplyReply Direct Link To This Post Posted: 23 Apr 2012 at 6:27pm
I personally see nothing wrong with your project. I have been doing the same thing only in 1/3 scale. Mine will be a working model non firing just 1/3 scale. This for my own satisfaction. Has been delayed the past year due to my wife being diagnosed with Cancer. A type 2 Melanoma. After three rounds of Chemo and 23 Radiation treatments she is on the road to recovery, due to her age about 11/2 years back to normal. Having the same problems as you except in smaller scale. Can you envision the bolt safety tappet 1/3 scale ?   Smile
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MAX GERA Quote  Post ReplyReply Direct Link To This Post Posted: 23 Apr 2012 at 8:02pm
Originally posted by TRX302 TRX302 wrote:

 

This is entirely a hobby project. Since I'm working within the limits of the equipment in my garage and the entire cost is coming out of my hobby/entertainment budget (so far, overspent out to 2019 or so...), I'll be doing many things in a tedious and roundabout fashion instead of the way a proper production shop would approach each operation.


Don't feel bad about lack of tooling. Gus Pachmayr  could make an entire "Drilling" receiver with just a hammer, some chisels, lots of files. and a very big vise.
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Callahan's Auto Mag
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRX302 Quote  Post ReplyReply Direct Link To This Post Posted: 23 Apr 2012 at 10:09pm
We went through the cancer thing last year. Four operations later, they're pretty sure it is all cut out. She goes back for another biopsy next week, just keeping an eye on it in case it crops up again. Her morale was pretty good, other than a couple of mild freak-outs. She probably dealt with it better than I did, overall. We've only been married thirty years; she still thinks its funny when I refer to her as "the starter wife."

That bolt safety tappet... yow! I would probably have to use one of those big Fresnel lenses as a chip deflector!

Eventually I hope to make all the pieces from scratch, but in the hope of actually completing the project before I shuffle off this mortal coil, I cheated and bought what I could to speed things up.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRX302 Quote  Post ReplyReply Direct Link To This Post Posted: 23 Apr 2012 at 10:19pm
Sometimes I think the file-and-chisel guys are onto something. One of them could probably whittle out a working firearm from bar stock while I'm still tooling up.

It's kind of funny, a recurrent thread on the machinist forums is something like: "I don't actually make anything, I just make tools to make other tools..."
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRX302 Quote  Post ReplyReply Direct Link To This Post Posted: 23 Apr 2012 at 10:32pm
> Having the same problems as you except in smaller scale.

How are you doing the recoil rod tubes? Drill undersize from each end, then run a reamer though?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote schwammy Quote  Post ReplyReply Direct Link To This Post Posted: 23 Apr 2012 at 11:09pm
Lee,

I am very sorry to hear about your wife's battle with cancer.
I lost my dad to lung cancer - probably due to 60+ years of smoking.
That has been a few years ago and since then medicine has made leaps and bounds.
I'll keep her in my prayers.

Ian
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRX302 Quote  Post ReplyReply Direct Link To This Post Posted: 24 Apr 2012 at 2:10am
Thanks, schwammy.
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