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Replacement front sight insert material?

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Topic: Replacement front sight insert material?
Posted By: Pantera Mike
Subject: Replacement front sight insert material?
Date Posted: 08 Aug 2025 at 1:02am
All,

Last time I shot my Automag III, the plastic tube insert made a successful bid for freedom:





The hole diameter will accept a .082” drill bit but a .086” bit is too large:



So where does one find suitable plastic material from which a replacement insert can be made? I know some companies sell fiber optic rod front sights but they don’t say what size the replacement rods are?





Replies:
Posted By: RangerJim
Date Posted: 08 Aug 2025 at 4:54am
I used to do a lot of car and aircraft modeling. Sometimes tail lights and wing lights came on colored sprue. If you know a modeler you might be able to source some plastic rod to mill to size and JB weld or super glue in place.

Really cheap might be to tint Elmer’s with some food coloring and let it dry in the hole!!!


Posted By: Luc V.
Date Posted: 08 Aug 2025 at 7:55am
Might try to fill it up with Glow-in-the-dark paint.
I have that on some of my guns and it work well.

A clean surface is needed to stick good. (I use acetone to clean)


Posted By: jw4570
Date Posted: 19 Aug 2025 at 11:06pm
You could try lacquer stix, people use them for lettering.  You can even get gold.  Here's an example.  Might be cheaper locally.  They used to be a few bucks each.  

https://www.amazon.com/Markal-Lacquer-Stik-Paintstick-White/dp/B002BY8HKS/ref=sr_1_1_pp_mod_primary_new?crid=10V63CDQCP1JT&dib=eyJ2IjoiMSJ9.UDaV7UeE6uA38OFB96eKdPcgZktK8FNKdnMXrVhDStLzEOUnd-eLbR3oyxyWcqNfwWig3Z74A1pnPT2xxeg-_PSaJCXNyOiQd7Rf366k48SEu2CdFNJg3Hghy-M0540pwjOdGQ4Oip_OBgmrjKE0wwJ13qPTCBgiQlNLRqkJMW32-9u9rPZXqevEHzJXZlVsY8v4nHoqANBu_k78ZploLpyJayDAGzLYbRFmkL2i9S3cPkFq9mQnxkxssijhHc3YMUlK9ArG7FVoFIp1r4yAF1j2uA39AkZsH2Kxer8fyS8.f2R_ikzwTVrrtdQv7M3cUf2RJ63fA6bamIuAPAILI-o&dib_tag=se&keywords=lacquer+stick+fill+in+paint&qid=1755640915&sbo=RZvfv%2F%2FHxDF%2BO5021pAnSA%3D%3D&sprefix=laquer+sti%2Caps%2C128&sr=8-1" rel="nofollow - Amazon.com: Lacquer-Stik Fill-In Paint Markers (NONE): (NONE) (part# 51120) : Arts, Crafts & Sewing

or try some white Delrin or Nylon rod.  3/32 is only 0.09375.  If it won't compress enough, you could chuck a short piece in a drill and sand it down to fit and drive in.  


Posted By: Dances with AutoMags
Date Posted: 20 Aug 2025 at 1:35am
I have always considered taking a Pasadena Auto Mag barrel, with the cut-out on the front sight blade for an insert, to a Jewler and having a thin piece of red ruby cut and installed into the cut-out.   
If you were worried about the sun reflecting off of the ruby, you could ask for some anti-reflection lines to be cut onto the top of the ruby.
For the rear sight blade a piece of ivory, or walrus tusk, could be cut and inlaid into the "U" shaped sight outline on the blade.  
This could really compliment an engraved gun.

Just saying......Bruce   Wink



-------------
An armed society is a polite society.


Posted By: Rumore
Date Posted: 20 Aug 2025 at 1:30pm
You might try using a piece of fiber optic rod.  The kind used for front shotgun sights. (Hiviz or Truglo)

Tony

https://www.ebay.com/itm/196085977759?_skw=shot+gun+fiber+optic+sights&itmmeta=01K33Q95EQAX4PG7BS43AK9GMH&hash=item2da7a2929f:g:y6IAAOSwwk5hw~cw&itmprp=enc%3AAQAKAAABAMHg7L1Zz0LA5DYYmRTS30n%2BbFflMrGfwhf5xhF083V7m3wPbS44N2D3R1W1Fc%2BEzPsZE94qopQy8VUTONP4UG%2Fbou9cOqqSQq%2BBWoJpS3fjzVlFW3rlTaQouSuyz4h9eML7K4DNJqZRuA1H0fjIe4e3JXwuU3nMJlyfOtFEtlk2ugcZoxDq9f0cNvvqslXzJmL1kA52LWdQpl8vV6hIi2jFvfkXWGmddJd9HcRH4gt%2BSOBMtYw0jNVGkxCEu5%2B2VqkS5xDaMnUujkv6T31GFIwcZ4dgyRw27%2BKAfyV%2FDXDhIBp3ri34kRgG8CGNpa2%2B%2FD2fdRrF4UbaJ2%2Bv4HpmkZU%3D%7Ctkp%3ABk9SR8DXpPeYZg&var=495945043030" rel="nofollow - https://www.ebay.com/itm/196085977759?_skw=shot+gun+fiber+optic+sights&itmmeta=01K33Q95EQAX4PG7BS43AK9GMH&hash=item2da7a2929f:g:y6IAAOSwwk5hw~cw&itmprp=enc%3AAQAKAAABAMHg7L1Zz0LA5DYYmRTS30n%2BbFflMrGfwhf5xhF083V7m3wPbS44N2D3R1W1Fc%2BEzPsZE94qopQy8VUTONP4UG%2Fbou9cOqqSQq%2BBWoJpS3fjzVlFW3rlTaQouSuyz4h9eML7K4DNJqZRuA1H0fjIe4e3JXwuU3nMJlyfOtFEtlk2ugcZoxDq9f0cNvvqslXzJmL1kA52LWdQpl8vV6hIi2jFvfkXWGmddJd9HcRH4gt%2BSOBMtYw0jNVGkxCEu5%2B2VqkS5xDaMnUujkv6T31GFIwcZ4dgyRw27%2BKAfyV%2FDXDhIBp3ri34kRgG8CGNpa2%2B%2FD2fdRrF4UbaJ2%2Bv4HpmkZU%3D%7Ctkp%3ABk9SR8DXpPeYZg&var=495945043030



-------------
Run it up, until you blow it up, then back it down a bit.


Posted By: Pantera Mike
Date Posted: 20 Aug 2025 at 9:54pm
Thanks, I ordered some .080” rod from a different ebay seller which is a tiny bit too small. But I can probably find a way to adhese it into the hole which measures something like .083”.

(I know that’s not a real word. But it should be. After all, what else does adhesive do?)


Posted By: jw4570
Date Posted: 21 Aug 2025 at 2:49am
What plastic is that?  What’s the melting point?  Maybe cut it a little long and use a heat gun on the metal with the plastic and then with a flat tipped punch push the plastic in.  Or you might can squish the rod outside the hole a little to fatten it up. 


Posted By: golden24
Date Posted: 21 Aug 2025 at 10:13am
Bitchen idea Bruce,

Those red ruby's are used in 16mm film projectors for guides to keep the
film aligned in the track.

Steve Beer

Originally posted by Dances with AutoMags Dances with AutoMags wrote:

I have always considered taking a Pasadena Auto Mag barrel, with the cut-out on the front sight blade for an insert, to a Jewler and having a thin piece of red ruby cut and installed into the cut-out.   
If you were worried about the sun reflecting off of the ruby, you could ask for some anti-reflection lines to be cut onto the top of the ruby.
For the rear sight blade a piece of ivory, or walrus tusk, could be cut and inlaid into the "U" shaped sight outline on the blade.  
This could really compliment an engraved gun.

Just saying......Bruce   Wink



Posted By: Pantera Mike
Date Posted: 31 Aug 2025 at 11:38pm
I ordered my rods from this guy:




They are just a tidge undersized:




I will figure out a way to glue it in place, then use a knife to trim it flush with the face of the sight. 

I got two red and two green inserts. My eyes seem to pick out green better. The two white dots in the rear sight have worn away so there are just indentations there. A couple of dabs of suitable nail polish should do the trick there….








Posted By: Luc V.
Date Posted: 01 Sep 2025 at 12:26pm
Mike, just a quick tip,
You can also drill the hole all the way trough the front sight.(front to back)
Then slide a piece of rod in, and all you need to do is heat the front and back of the rod with a cigarette lighter from a short distance and the rod will "grow" a little. Just don't hold the flame against the fiber. 
That way it will never move again untill you cut them off.
Those rods are made to install that way.



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